Key ResponsibilitiesØ Lead Lean Manufacturing and Continuous Improvement initiatives including 5S, Kaizen, VSM, Standard Work, Visual Management, TPM and waste elimination.Ø Optimize manufacturing processes, layouts, cycle times, manpower, machine utilization and line balancing through time/motion studies and capacity analysis.Ø Drive improvement in OEE, productivity, throughput, yi...
Key ResponsibilitiesØ Lead Lean Manufacturing and Continuous Improvement initiatives including 5S, Kaizen, VSM, Standard Work, Visual Management, TPM and waste elimination.Ø Optimize manufacturing processes, layouts, cycle times, manpower, machine utilization and line balancing through time/motion studies and capacity analysis.Ø Drive improvement in OEE, productivity, throughput, yield, cycle time, capacity utilization and manufacturing cost by identifying and eliminating bottlenecks and process losses.Ø Lead structured problem-solving using RCA, 5 Why, Fishbone, Pareto, PDCA and 8D to reduce rejection, rework, scrap, downtime and process variation.Ø Identify and execute cost-reduction, capacity enhancement and productivity projects, including manpower optimization, material utilization, process alternatives and automation opportunities.Ø Support New Product Introduction, process development, industrialization and capacity expansion, ensuring robust and scalable manufacturing processes.Ø Identify opportunities for automation, poka-yoke, Industry 4.0, digital production monitoring and data-driven manufacturing; support implementation with Engineering/IT teams.Ø Establish and maintain SOPs, Work Instructions, Standard Work, process parameters and controls; ensure successful improvements are standardized and replicated across lines/products.Ø Work closely with Production, Quality, Maintenance, PPC, SCM, Engineering and R&D to resolve constraints and improve end-to-end plant performance.Ø Build a culture of employee-driven improvement through Kaizen, training, performance reviews and Lean capability development.
Read More